Experimental and Numerical Delving Of Full Spiral Shell and Tube EGR Cooler
Jayant H. Bhangale1, Ajay L. Krishnani2
1Jayant H. Bhangale, Head of Department-Mech. Engg. at Matoshri College of Engineering & research Centre, Nasik, Pune University, India.
2Ajay L. Krishnani, Assistant Professor in SND College of Engineering and Research Center, Yeola.

Manuscript received on November 15, 2019. | Revised Manuscript received on November 23, 2019. | Manuscript published on November 30, 2019. | PP: 1227-1234 | Volume-8 Issue-4, November 2019. | Retrieval Number: C4988098319/2019©BEIESP | DOI: 10.35940/ijrte.C4988.118419

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© The Authors. Blue Eyes Intelligence Engineering and Sciences Publication (BEIESP). This is an open access article under the CC-BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)

Abstract: Exhaust gas recirculation (EGR) coolers can profoundly reduce hazardous NOx emissions from Diesel engines. In this project flow and heat transfer characteristics of Full spiral shell and tube EGR cooler is investigated experimentally and numerically using CFD (ANSYS FLUENT V16.4) software. Geometrical parameters of modification of spiral corrugated tubes include diameters (inside and outside), effective length, thickness, Pitch, number of revolutions were made by constructing 5 models of EGR coolers with A-7 tubes, B-9 tubes, C-11 tubes, D-13 tubes and E-15 tubes using ANSYS FLUENT. Model D with 13 tubes is found to be efficient and economical. Using spiral corrugated tubes shown improvement in Heat transfer effectiveness and heat transfer coefficient experimentally and numerically for 13 tubes EGR Cooler. Also almost 22% increase in effectiveness is observed using spiral corrugated tubes instead of plain tubes. Both experimental and numerical results are obtained and are compared. BS-VI is a significant advancements with regard to NOx limits having 0.06 gm/km. EGR cooler with spiral corrugated tubes can help in reducing NOx limits to great extent.
Keywords: EGR Cooler, Heat Transfer Effectiveness, Heat Transfer Coefficient, CFD Fluent, Diesel Engine, Full Spiral Corrugated Tubes.
Scope of the Article: Numerical Modelling of Structures.